Industry
Screws Packaging Machine- From SUPACKAGE Small Part packaging solution
Screws packaging machines are fully automated systems designed for counting, bagging, and sealing hardware like screws, nuts, bolts, and washers. They replace manual labor with high-speed operations (10–70 bags/minute), achieve 99.9% counting accuracy via fiber sensors or weight checks, and integrate bag forming, filling, and sealing in one process3711. These machines are indispensable in manufacturing, construction, e-commerce, and assembly lines where precision and speed are critical.
Packaging machine video
Industry Pain Points & Machine-Driven Solutions of screws packaging machine
Labor-Intensive & Costly Manual Packaging
- Pain Point: Hand-counting and bagging screws is slow, unscalable, and consumes 30–40% of labor costs.
- Solution: Automation reduces human intervention, slashing labor costs by 50%+ and boosting output to 60+ bags/minute.
Counting Errors & Inconsistent Quantities
Pain Point: Human errors in manual counting lead to underfilled/overfilled packages, causing customer complaints and waste.
- Solution: AI-powered sensors and vibration feeders ensure 99.9% counting accuracy, with real-time rejection of defective screws.
Product Damage & Quality Variability
Pain Point: Rough handling during manual packaging scratches screws, while inconsistent bag seals compromise product integrity.
- Solution: Vision inspection systems scan each screw for defects, and intelligent temperature controls ensure uniform, tamper-proof sealing.
Limited Flexibility for Custom Orders
Pain Point: Switching between screw sizes or bag specifications (e.g., 100 vs. 500 pieces/bag) halts production for hours.
- Solution: Customizable vibratory bowls and PLC programming enable changeovers in ≤5 minutes, supporting diverse sizes (M2–M12 screws) and packaging formats[pouch]
High Material Waste & Safety Risks
Pain Point: Incorrect bag sizes or sealing failures waste film, while repetitive motions cause operator injuries.
- Solution: Photoelectric tracking optimizes film use, while ergonomic designs and emergency-stop mechanisms enhance operator safety.
- Paired with a powder vertical screw feeder, it can achieve continuous replenishment of material at the screw head.
- The packaging machine is equipped with a Z-shaped feeder to achieve continuous feeding of particles and irregular large materials, as well as precise measurement and packaging.
- Completing the pumping and discharging process of liquid, sauce and other liquid materials with piston pump and rotor pump
- Can be equipped with functions such as coding, punching, nitrogen filling, vacuum, etc.
- Optional finished product transport belt.
Screw metering device: For powder metering and feeding, a servo motor is used to drive the screw to rotate, and the feeding amount is precisely controlled by the pitch. The minimum measurement accuracy can reach 0.1g. When the weighing sensor detects that the material has reached the preset weight (such as 500g/1000g), the system immediately triggers the feed valve to close and sends a signal to the sealing system to start the subsequent packaging process.
High-Speed Multihead Weighers: Utilize 10–14 weighing hoppers to distribute granules simultaneously. This parallel weighing process achieves speeds of 1,800–2,500 bags/hour with ±0.5% accuracy, far exceeding single-head systems
The product manual has instructions for adjusting the packaging bag specifications, and our technical team would fully cooperate with the debugging proc
The parts in contact with food are made of 304/316 stainless steel or food grade PP material, which meets food safety standards and avoids the migration of harmful substances. Design a structure that is easy to clean, reduces dead corners, and facilitates daily disinfection and maintenance.
The key points of maintenance and upkeep are cleaning, fastening, adjusting, lubricating, and anti-corrosion. In the normal production process, each machine maintenance personnel should strictly follow the maintenance manual and maintenance regulations of the machine packaging equipment, carry out various maintenance work within the prescribed period, reduce the wear rate of parts, eliminate hidden dangers of faults, and extend the service life of the machine.
Soap packaging machines resolve core industry challenges: robotic gentle handling protects fragile bars, PLC-driven automation ensures branding consistency, and GMP-compliant designs eliminate contamination risks. For manufacturers, this translates to higher shelf appeal, lower operational costs, and compliance with global standards.
Optional machines
-
Vertical packaging machine
Vibrating Counting Barrel Plate Hardware Fittings Screws Counting Packaging Machine
Read more
Packaging machine video
Frequently asked questions
Product Categories